My EV conversion after 10 years and 90k miles

by etischer

📚 Main Topics

  • Vehicle BackgroundOverview of the Volkswagen Passat's conversion to electric.
  • Conversion ProcessDetails on modifications made during the conversion.
  • Charging SystemExplanation of the charging setup and efficiency measures.
  • Battery Management System (BMS)Insights into the BMS and safety features.
  • Performance and Driving ExperienceDiscussion on the car's performance post-conversion.

✨ Key Takeaways

  • The Passat was purchased in 2008 with a seized cam and converted to electric over ten years ago.
  • The conversion included changing from an automatic to a manual transmission.
  • The vehicle has been low-maintenance, requiring minimal upkeep (no oil changes, brake pad replacements, etc.).
  • A 240-volt charging system was installed, with a timer to charge during off-peak hours.
  • The car runs on a 330-volt battery system, providing significant power (90 kilowatts).
  • The BMS ensures battery safety and performance, with features to monitor voltage and prevent overcharging.
  • The car's regenerative braking system enhances stopping power and efficiency.

🧠 Lessons Learned

  • DIY Electric Vehicle ConversionThe project demonstrates the feasibility of converting a traditional vehicle to electric, showcasing the potential for DIY enthusiasts.
  • Maintenance BenefitsElectric vehicles can significantly reduce maintenance needs compared to traditional combustion engines.
  • Importance of Safety SystemsA robust BMS is crucial for monitoring battery health and ensuring safe operation.
  • Performance InsightsElectric motors provide immediate torque, enhancing driving experience and responsiveness.
  • Incremental ImprovementsContinuous modifications and improvements can lead to a better driving experience over time.

This summary encapsulates the key aspects of the electric conversion of a Volkswagen Passat, highlighting the technical details, performance, and lessons learned from the project.

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